Product Description:
The Self Aligned Welding Rotator is an advanced Automated Welding Rotator designed to provide exceptional precision and reliability for a wide range of welding applications. Engineered to handle various sizes of cylindrical workpieces, this rotator is highly adjustable and ensures smooth, consistent rotation, facilitating optimal welding conditions and superior weld quality. Its robust construction and innovative features make it an indispensable tool in industrial welding environments.
One of the standout features of this Highly Accurate Rotator is its versatile speed range, which can be precisely controlled from 100 to 1000 mm/min. This wide speed range allows operators to tailor the rotation speed to the specific requirements of each welding task, ensuring perfect alignment and consistent weld seam quality. The rotator speed is managed via a Variable Frequency Drive (VFD), providing smooth acceleration and deceleration, which helps to minimize weld defects and improve overall efficiency.
The Self Aligned Welding Rotator is equipped with rollers that typically range in diameter from 200mm to 400mm, accommodating a variety of workpiece sizes and weights. This range of roller diameters enhances the rotator’s adaptability, allowing it to securely support and rotate different types of cylindrical objects without compromising stability or alignment. The self-alignment feature automatically adjusts the rollers to center the workpiece accurately, making it a Highly Adjustable Rotator that reduces setup time and increases productivity.
Safety is a paramount consideration in the design of this Automated Welding Rotator. It incorporates multiple safety features to protect both the operator and the equipment. Overload protection is built into the system to prevent damage caused by excessive loads, ensuring the durability and longevity of the rotator. Additionally, an emergency stop function is readily accessible, allowing operators to quickly halt the operation in case of any unforeseen issues or hazards, thereby enhancing workplace safety.
The rotator is powered by an efficient electric power supply, available in both 220V and 380V configurations to suit various industrial power standards. This flexibility in power supply options makes the Self Aligned Welding Rotator suitable for installation in diverse manufacturing settings around the world. Its electric drive system ensures consistent torque delivery and reliable performance, which is critical for maintaining the precision required in automated welding processes.
In summary, the Self Aligned Welding Rotator combines advanced automation, high adjustability, and precise control to deliver superior welding results. Its broad speed range of 100-1000 mm/min, combined with the VFD-controlled rotator speed, ensures operators can achieve the exact rotational speed needed for any welding project. The adjustable roller diameter of 200mm to 400mm and the self-aligning capability make it a versatile tool that adapts effortlessly to different workpiece sizes. Coupled with essential safety features like overload protection and an emergency stop, this Highly Accurate Rotator not only enhances welding quality but also promotes a safe working environment. Powered by a reliable electric supply of 220V or 380V, the Self Aligned Welding Rotator stands out as a top choice for industries seeking efficient, precise, and safe automated welding solutions.
Applications:
The KENKE Self Aligned Welding Rotator, model HGZT50, is a highly efficient and reliable piece of equipment designed to facilitate automatic welding processes for cylindrical workpieces. With a loading capacity of 40 tons and a driving capacity of 60 tons, this Automatic Welding Rotator is ideal for heavy-duty industrial applications where precision and stability are paramount. Its self-aligning feature ensures optimal positioning of the workpiece, reducing setup time and enhancing welding accuracy.
This welding rotator is widely applicable in various scenarios including the fabrication of large-diameter pipes, pressure vessels, tanks, and other cylindrical structures commonly found in industries such as petrochemical, shipbuilding, power generation, and manufacturing. The automatic welding rotator can handle different diameters and weights, providing smooth and consistent rotation, which is essential for high-quality welding seams.
KENKE’s HGZT50 model is CE and ISO9000 certified, assuring users of its compliance with international quality and safety standards. The unit operates on electric power with voltage options tailored to the users' site requirements, typically 220V or 380V. This flexibility makes it adaptable to various industrial environments worldwide. Its compact design and self-aligning capability enable easy installation and seamless integration into existing welding production lines.
In addition to its robust technical specifications, this Self Aligned Welding Rotator supports a minimum order quantity of just one set, making it accessible for both small-scale workshops and large industrial manufacturers. Packaging is thoughtfully designed with the main frame delivered naked to reduce shipping volume, while spare parts are securely packed in cases for protection. Delivery time is efficient, typically within 30 working days, and payment terms are convenient with 30% TT in advance and 70% TT before shipment.
Typical application occasions for the KENKE Automatic Welding Rotator include automated welding lines in factories, onsite welding projects for pipeline construction, and maintenance or repair operations of cylindrical equipment. Its automatic operation reduces manual labor, enhances welding consistency, and improves overall productivity. With a supply ability of 30 sets per month, KENKE ensures timely fulfillment of orders to meet the demands of high-volume production environments.
In summary, the KENKE HGZT50 Self Aligned Welding Rotator stands out as a dependable solution for industries requiring precise and efficient automatic welding of heavy cylindrical workpieces. Its advanced features, combined with reliable certification and flexible operational capacity, make it an indispensable tool for modern welding applications.
Customization:
KENKE offers customized Self Aligned Welding Rotator solutions with the model number HGZT50, designed to meet your specific welding requirements. Our Automatic Welding Rotator is certified by CE and ISO9000, ensuring top-quality and reliable performance for pipe and tank welding applications.
We accept a minimum order quantity of 1 set, with a supply ability of 30 sets per month. Please confirm pricing with us directly to get the best offer tailored to your needs.
The packaging details include the main frame shipped naked, while spare parts are securely packed in cases for safe delivery. Our typical delivery time is 30 working days from order confirmation.
Payment terms are flexible, requiring 30% TT in advance and 70% TT before shipment. The product operates on an electric power supply of 220V or 380V and offers versatile control methods including manual, semi-automatic, and fully automatic modes, making it an ideal Automated Welding Rotator solution.
Safety is a priority; the welding rotator is equipped with overload protection and an emergency stop feature to ensure safe operations. With a robust loading capacity of 40 tons, this product is engineered to handle demanding welding tasks efficiently.
Choose KENKE’s Self Aligned Welding Rotator HGZT50 for a dependable, customizable, and high-performance Automated Welding Rotator that enhances your welding productivity and safety.
Packing and Shipping:
Product Packaging:
The Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. It is securely placed in a sturdy wooden crate with custom foam inserts to prevent any movement or damage. All movable parts are cushioned and wrapped with protective materials to avoid scratches and dents. The packaging is clearly labeled with handling instructions and includes all necessary documentation such as user manuals, warranty cards, and certificates.
Shipping:
We offer reliable shipping options for the Self Aligned Welding Rotator to destinations worldwide. The product is shipped via trusted freight carriers with tracking available throughout the delivery process. Depending on the destination and customer preference, shipping can be arranged by sea, air, or land transport. We ensure timely dispatch and provide assistance with customs clearance to facilitate smooth delivery. Customers will receive shipping confirmation along with estimated delivery dates to keep them informed.
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