Product Description:
The Self Aligned Welding Rotator is a highly advanced and robust piece of equipment designed to facilitate seamless welding operations for heavy cylindrical workpieces. As a highly accurate rotator, it ensures precise rotation and alignment during welding, significantly enhancing the quality and consistency of weld seams. This welding rotator is engineered to meet the demanding requirements of various industrial sectors, including shipbuilding, pressure vessel manufacturing, and large pipe construction.
One of the standout features of this welding rotator is its impressive driving capacity of 60 tons. This substantial load-bearing capability allows it to handle large and heavy workpieces with ease, ensuring stable and smooth rotation throughout the welding process. The 60-ton driving capacity makes it suitable for a wide range of applications, from medium-sized cylinders to extra-large tanks and pipes, providing versatility and reliability in demanding environments.
The control cable of the Self Aligned Welding Rotator is 18 meters long, offering ample length to position the control unit conveniently and safely away from the working area. This feature enhances operator safety and flexibility during operation, allowing for better control and oversight of the welding process. The extended control cable length also contributes to a cleaner and more organized workspace, reducing the risk of tripping hazards and ensuring smooth communication between the operator and the equipment.
Safety is a paramount consideration in the design of this automated welding rotator. It comes equipped with multiple safety features, including overload protection and an emergency stop function. The overload protection system prevents damage to the equipment and workpiece by automatically shutting down the rotator if the load exceeds the safe operational limits. The emergency stop button provides an immediate means to halt operations in case of unexpected issues or hazards, safeguarding both personnel and machinery. These safety features make the Self Aligned Welding Rotator a reliable and secure choice for industrial welding tasks.
The control method of this welding rotator is highly adaptable, offering manual, semi-automatic, and fully automatic operation modes. This flexibility allows users to tailor the equipment’s functionality to their specific workflow and project requirements. In manual mode, operators have direct control over the rotation speed and direction, which is ideal for customized or intricate welding tasks. The semi-automatic mode combines manual input with automated functions to optimize efficiency while maintaining some level of operator involvement. The fully automatic mode transforms this equipment into an automatic welding rotator, capable of precise, consistent, and hands-free operation, thereby increasing productivity and reducing the likelihood of human error.
As a highly accurate rotator, this product guarantees uniform rotation and precise alignment of workpieces, which is crucial for achieving high-quality welds, minimizing defects, and enhancing overall structural integrity. The automated welding rotator capabilities streamline the welding process, reduce labor intensity, and improve operational efficiency. Whether operating in manual or automatic mode, this welding rotator delivers exceptional performance, making it an indispensable tool for modern welding workshops.
In summary, the Self Aligned Welding Rotator is a powerful, safe, and versatile solution designed to meet the rigorous demands of industrial welding applications. Its 60-ton driving capacity, 18-meter control cable, and comprehensive safety features ensure reliable and secure operation. The multi-mode control method allows it to function as a manual, semi-automatic, or automatic welding rotator, catering to diverse operational needs. Incorporating this highly accurate and automated welding rotator into your welding processes will undoubtedly enhance precision, efficiency, and safety, making it an excellent investment for any facility engaged in heavy-duty welding projects.
Applications:
The KENKE HGZT50 Self Aligned Welding Rotator is a highly accurate rotator designed to enhance welding efficiency and precision in various industrial applications. Certified by CE and ISO9000, this automatic welding rotator ensures reliable performance and safety with features such as overload protection and an emergency stop system. With a driving capacity of 60 tons and a Schneider driver, it provides robust and stable rotation suitable for handling heavy cylindrical workpieces during welding processes.
This highly adjustable rotator is ideal for use in shipbuilding, pressure vessel manufacturing, wind tower production, and large pipe welding scenarios. Its self-aligning capability allows for quick and precise positioning of workpieces, significantly reducing setup time and improving welding quality. The control cable length of 18 meters offers flexible operation, accommodating various site layouts and ensuring seamless integration into existing production lines.
KENKE's automatic welding rotator is designed to operate with voltage customized according to the user's site requirements, making it adaptable to different industrial environments globally. Packaging includes the main frame delivered naked for ease of handling and spare parts securely packed in cases, ensuring safe transportation. With a supply ability of 30 sets per month and a delivery time of 30 working days, the HGZT50 model supports both small and large-scale manufacturing demands.
Payment terms for the KENKE HGZT50 welding rotator require a 30% TT in advance and 70% TT before shipment, making the procurement process straightforward. Given its highly accurate and highly adjustable features, this rotator is perfect for applications requiring consistent and precise rotation of heavy components, thereby enhancing weld quality and operational safety. The minimum order quantity is just one set, allowing customers to initiate projects without large upfront commitments. For pricing details, please confirm directly with KENKE to receive tailored quotations based on your specific needs.
Customization:
KENKE offers customized Self Aligned Welding Rotator solutions with the model number HGZT50, designed to meet diverse industrial needs. Our Automated Welding Rotator comes with CE and ISO9000 certifications, ensuring top quality and reliability for your welding projects.
The minimum order quantity is 1 set, and pricing is available upon request. Each unit is carefully packaged with the main frame delivered naked and spare parts securely packed in a case to ensure safe transportation.
With a delivery time of 30 working days and a supply ability of 30 sets per month, KENKE guarantees timely fulfillment of your orders. Payment terms are flexible with 30% TT in advance and 70% TT before shipment.
Our Self Aligned Welding Rotator features a robust driving capacity of 60 tons and a loading capacity of 40 tons. Customers can choose from manual, semi-automatic, or fully automatic control methods to suit their operational requirements.
The rotator is available in Blue RAL5012 or customized colors according to the customer's preferences. It includes an 18-meter control cable to facilitate ease of use and adaptability on site.
Trust KENKE for your Automated Welding Rotator needs and benefit from high-performance, customizable solutions designed to enhance your welding efficiency and precision.
Packing and Shipping:
Our Self Aligned Welding Rotator is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade bubble wrap and foam padding to prevent any damage from shocks or vibrations. The rotator is then placed in a sturdy, custom-designed wooden crate that provides robust support and stability. All packaging materials are selected to withstand various shipping conditions, ensuring the product arrives in perfect working condition.
For shipping, we collaborate with reputable logistics partners to offer reliable and timely delivery worldwide. The product can be shipped via sea, air, or land freight depending on customer requirements. Comprehensive tracking information is provided for every shipment, allowing customers to monitor the progress of their order in real time. Additionally, we ensure all necessary export documentation and customs clearance procedures are handled efficiently to facilitate smooth delivery.
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